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Solid wood · Inspection guide

Sideboards: quality issues and what to check before you order and before packing

A solid wood sideboard fails at its moving parts and panels: doors that do not line up or sag on their hinges, drawers that stick, shelves that bow, and a top or panels that crack. Specify hinges, runners and panel materials in the order, then open and close every door and drawer on sampled units before shipment.

How it is usually made: A carcass of solid wood frames and panels with doors on hinges, drawers on runners, shelves on pins or fixed, and a back that is often plywood or MDF.

Before you order

Put these in the purchase order

An inspector can only hold the factory to what is written down. Add your AQL, moisture limit and golden sample to every order as well.

SpecifyWhy it matters
Hinge and runner specificationType and make of hinges and runners; cheap runners are the first thing to fail in use.
Door and drawer gapsThe even gap you expect around doors and drawer fronts, with a tolerance.
Back and shelf materialsSolid, plywood or MDF. Composite panels bring formaldehyde rules into scope.
Handles, locks and keysHandle model, fixing and any locks, with keys counted per unit.
Moisture limit and golden sampleWide panels and the top move with moisture; agree the finish against a sample.
Quality issues

Defects to look for on a solid wood sideboard

Usual class by our default definitions: critical is unsafe or unshippable, major affects function, saleability or durability, minor is cosmetic. Your own defect list always overrides it.

DefectUsual classUsual causeHow it is checked
Unit tips with doors or drawers open Critical Heavy drawers on a shallow carcass, feet set back. Open all drawers and doors on a flat floor and watch the unit.
Doors misaligned or sagging Major Hinges set out of line, carcass out of square, door warped. Check door gaps and that doors close flush.
Drawers sticking or falling out Major Runners fitted out of line; no stop fitted. Open and close every drawer on sampled units.
Cracked top or panels Major Above the moisture limit; panels glued in so they cannot move. Pin-meter readings; inspect panels and the top.
Shelves bowing or pins missing Major Thin shelves over a long span; shelf pins not packed. Load shelves by hand; count pins.
Rough or unfinished interior Minor Interior finishing skipped to save time. Open the unit and inspect inside surfaces.
From our inspections

Sideboards we have inspected

Photos from our inspections and our anonymised sample inspection reports. Brand names, item numbers, labels and people are blurred.

Sideboard with woven panels on a metal base
Sideboard with woven panels on a metal base. Sample report 02 · Jaipur · Dec 2022 · lot accepted
Stage by stage

What to check during production, at inspection and before packing

During production

  • Carcass assembled square on first units, checked by diagonals.
  • Hinges and runners from the specified supplier.
  • Moisture of panel and top stock.

During-production inspection

At pre-shipment inspection

  • Open and close every door and drawer on sampled units; check stops.
  • Measure door and drawer gaps against the tolerance.
  • Open everything at once on a flat floor and check the unit stays stable.
  • Count handles, shelf pins and keys against the BOM.
  • Check the back panel is fixed and the interior finished.

Pre-shipment inspection

Before packing

  • Doors and drawers held shut with blocks or tape that leaves no mark.
  • Glass shelves or doors packed separately with their own protection.
  • Feet and top corners protected; unit packed upright if specified.
  • Keys and spare parts taped inside in a labelled bag.

Packaging and transit validation

Every solid wood order

Moisture, finish and sampling

  • Moisture: put a limit for your destination in the PO and have it read with a pin meter on sampled pieces. Wood shipped wet cracks after delivery. Targets by market are in the wood guide.
  • Finish: approve a golden sample and hold every batch to it; finishes cured in humid weather can bloom in transit.
  • Sampling: AQL 2.5 for major and 4.0 for minor defects at General Level II by default. The AQL calculator gives the sample size for your order.
  • Hardware: count kits against the bill of materials; wrong or missing hardware turns a sound product into a return.
Market rules

Rules that may apply to a sideboard

RuleWhen it applies
Formaldehyde (TSCA Title VI, REACH) If the back, shelves or drawer bottoms are plywood or MDF.
US tip-over rule Not usually: dining room furniture is excluded from the US clothing storage unit rule.

Sideboards: questions

What fails first on a solid wood sideboard?

The moving parts: runners and hinges. Specify their type in the PO and cycle every door and drawer at inspection.

Does the US tip-over rule apply to sideboards?

Dining room furniture is excluded from the US clothing storage unit rule. Stability with drawers open is still worth checking, because it is a safety risk either way.

Should the back panel be solid wood?

It does not have to be, but write the material in the PO. A plywood or MDF back must meet formaldehyde rules in the US and EU.

Have your sideboard order checked before you pay

Tell us the factory, the product and the date. We reply with scope and a fixed quote within 24 hours. A pre-shipment inspection starts at $249.

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